Doran 8000 Bedienerhandbuch

INSTRUCTION MANUALDORAN SCALES, INC.1315 PARAMOUNT PKWY.BATAVIA, IL 605101-800-262-6844FAX: (630) 879-0073http://www.doranscales.comMANUAL REVISION: 2

10Scale OperationFig. 1: Model 7400 Front Panel LayoutModel 7400:The Model 7400 (Fig. 1) controls consist of the ZERO and optional UNITS buttonslocate

1005. Clicking Next > displays a window asking for the location of the drivers. Enter“D:\USB Drivers” as shown below, where “D” is the driver lett

1017. Windows will now begin installation. After the drivers have been installed, thefollowing window will be displayed indication a successful insta

102Removal For Windows 2000:Uninstalling drivers should be done through the Add/Remove Programs utility. Othermethods may leave fragments of the driv

1036. The drivers will be removed and the following window will be displayed. Click onFinish to exit.

104Dimension SoftwareDescription:The Dimension Software allows the users to view a remote scale and changeparameters, setpoints, and collect data from

105TroubleshootingGeneral problem resolution:Problem: What to Do or Check:Weight reading will notrepeat or scale does notreturn to zero when weightis

106Scale Messages:Message Meaning"donE"Function complete.The scale has successfully completed the requested action."Abort"Aborted

107"Ldg 0" Loading zero.The scale is attempting to load power up zero. This messagewill remain until scale is stable.“SPAn E”Calibration Ran

108UPS Application NoteUPS On-Line WorldShip Software Rev 3.1 and HigherDescription:The following instructions will allow a Scale to be connected to t

109Scale Configuration:In order to be compatible with the UPS On-Line program. The Scale's Parameters must beconfigured to the following setting

11Fig. 3: Model 4300 Front Panel LayoutModel 4300:The operational controls for the Model 4300 (Fig. 3) consist of the ZERO, PRINT,UNITS, OVER, and UND

110 Grading Products Application NoteGrade and show product weight (gSt):The following instructions will configure the scale to display for 2 seconds

111Scale Configuration:In order to setup the scale to operate in a grade and show grade number application. TheScale's Parameters must be configu

112Replacement Part ListSUB0568 7000XL Main PCB Assembly kit, 115 VAC (Excel series).SUB0568-1 7000XL Main PCB Assembly, 230 VAC (Excel series).SUB056

113SUB0395 8000XLTouch Panel AssemblyIncludes overlay, switch assembly, and installation instructionsSUB0396 8000XL Face Plate OnlyIncludes face plate

114SUB0398 Battery Gasket & Screw Set, Rear Panel3 standard, 1 cross-drilled 10-32 bolts, 4 rubber bonded metalwashers and 1 rear gasket.GSK0024 R

115SUB0442 Calibration/Units Switch Replacement KitIND0006 Power Cord ChosorbMSC0085 7400 / 4300 / 7000XL Scale VeilMSC0102 8000XL / 4300(battery) Sca

116Scale Option ListEXOPT100 Option, Analog 4-20mA Output (Passive & Active)EXOPT101 Option, Wired Ethernet Network, RJ45EXOPT102 Option, Wireless

117EXOPT134 Option, Upgrade from 20" to 30" Atlas ColumnEXOPT136 Option, Stainless Steel Load Cell for 10" x 10" baseEXOPT137 Opti

118EXOPT166 Option, Remote Print Switch (IP68 washdown)EXOPT167 Option, Remote Units Switch (IP68 washdown)

12Model 7000XL:The operational controls for the Model 7000XL (Fig. 4) consist of the ZERO, PRINT andUNITS buttons. A six digit LED display is used to

13Power Up:Connect the Model 7400, 4300, 7000XL to a compatible power source. With the 8000XLor scale models with battery option, press and release ZE

14PRINT button:(7400 optional)The PRINT button permits the operator to send data to a printer or other externaldevices. The user must wait for motion

15counter is 6 digits or 999999. When the maximum value is reached, the accumulator orcounter will rollover. Note: The accumulator and counter featur

16Battery OperationThe 8000XL and other models with battery option are equipped with a self-containedRechargeable Sealed Lead-Acid battery and chargin

17Low Battery Indication: (8000XL or Battery option)The "BATT" annunciator indicates that the battery is in need of recharging. Once the&quo

18Checkweigh Operation7400 Zero Band Checkweighing Operation:1) Remove all items from the scale platter. Place the target weight on the scale.2) Pre

194300 Digital Entry of Over and Under Limits: (optional configuration)1) Zero the scale.2) If available, place an item with the desired weight on t

2

20NOTE: The Five band checkweighing operating mode ("5BA", "5BS", "5Bt", "5Bb") isavailable in four different

214300 Push-button Entry of High and Low Limits: (optional configuration)1) Zero the scale.2) Place an item with the desired high weight on the scal

22Setpoint OperationAll scale models can be configure to Setpoint Operation. The Setpoint Operation isavailable when the following parameters are conf

23NOTE: To select a different Setpoint limit number. Use the UNITS or UNDER buttons toscroll through the eight available Setpoint Adjustment numbers t

24Installation GuideFig. 6: Load Cell connectionsConnecting a load cell or configuring jumpers requires the removal of the rear panel.Removing the Rea

25Load Cell and Power Connections:Load cell connections are made through a terminal block "TB1" located at the bottomcenter of the main boar

26Calibration GuideEntering Calibration and Parameter Setup Mode:The Calibration and Parameter Setup Mode can be entered by three different ways.1) Th

27Once the desired capacity has been selected, place the correct capacity label on thefront panel, to the right of the display.NOTE: On scales with fa

28If you want to select a weight between 2% and 100% of capacity, select the capacityrange above closest to the desired weight. Then scroll to the exa

29A/D Ranging:(Refer to this section only if you encounter a calibration problem)NOTE: On scales with factory installed platforms, the zero and span w

3Table of ContentsTable of Contents...3Introduction...

30Parameter SetupThe Excel Series has 54 calibration and parameters setup menu items, which can beaccessed three different methods, CAL switch and the

31(Where 25 can be any valid capacity in lb or kg). Press the UNITS button to access thenext menu item.To exit the Calibration and Parameter Setup Men

32Parameter Review of Calibration and Setup Values:The Parameters values for the indicator may be quickly reviewed without entering in theCalibration

33Setup Parameters ExplainedCalibration Setup MenuDefault ISP modeC P1 0.00002 0 A0 off1on on on t.o.d. F0For.d.o.Pod2odSUOnn.A.A2tAvgCalCnt byCAp aJ5

34Capacity Setup MenuCAP AjCapacity Adjustment MenuAllows the selection of scale capacity.1 - 9990001 lb / kg to 999,000 lb / kgPress ZERO in increas

35Digital Filter Setup MenuAvgAveraging modeDetermines the number of samples to averageA0Stabil-izer© auto averaging. All readings areaveraged. Disp

36Motion Aperture Setup Menunn.A.*Motion aperture *Determines how many divisions consecutivereadings must change before the scale isconsidered in moti

37Printer Data Output Setup Menud.o.Data Output Mode (see Print Modes)Determines when serial data will be sent.t.o.d.Transmit on demand. Print when th

38Serial Data Handshaking Setup MenuHSSerial Data Output HandshakingSelects the type of serial data handshaking used.(See the Data Communication secti

39Start Up Units Selection MenuUnitSStart Up Units Select ModeConfigures selection of start up units.Press ZERO to scroll through the units activated

4Capacity: ... 26Resolution: ...

40Operating mode Setup MenuoP *Operating modeActivates the Legal for Trade mode.StdStandard operation (Audit Trail)44Legal for Trade, Handbook 44 (NIS

41Checkweighing Operation MenuC.o.Check Weighing OperationConfigures the check weighing operating mode.offCheck weighing off (7000XL, 8000XL mode)oUA

42Setpoint & Checkweight Entry MenuS.e.Setpoint and Checkweight EntryAdjust individual Setpoint & Checkweight levels.noDo not enter Setpoint &

43Over and Under Band Setup Menu (7400 mode only)O.U.Over and Under tolerances menu allows the selection ofzero band check weighing in scale divisions

44Test Mode MenuTest mode menuPress Zero button to enter Test mode menu or Units to bypass menu.xxxxxxDisplays the raw counts from Analog to Digital c

45Data CommunicationsIntroduction to data communications:The scale data is sent to a printer or computer by using "asynchronous serial datacommun

46In many cases, the receiving unit is a slow printer with limited memory. In these cases,more data may be sent than the printer can use. Again, data

47Auto Print 3 (AP3):Auto Print 3 transmits the first scale reading following the scale leaving motion, beingabove the adjustable threshold level and

48"UPS" Format:The data string produced by the UPS format allows the scale to communicate with anUPS world ship program. Refer to Applicatio

49current and kg weight resolution.<STX><p><xxxx.xx><SP><uu><SP><MOT><CR><LF><(><p>&

5Auto Print 3 (AP3):... 47Data output format:...

50<MOT> (Available only inContinuous print mode , non-LFT)Motion Status Appends “MOT” tothe print string when printing whilein motion.<SP>

51out 7 = bit 2out 8 = bit 3<ETX> End of Text (03h)Lb1Label Buffer 1 (\x\w \u \m\r\l)<STX><p><xxxx.xx><SP><uu><

52Lb3Comma-delimited format / CSVLabel Buffer 3 (\w,\u,\i\r\l)<p><xxxx.xx><","><uu><","><ADR>&

53Label Buffer ConfigurationProgramming the Label Buffer print string requires the use of a PC terminal programand the Serial cable option. To progra

54Note: If the PRINT button is pressed while the accumulator or counter is displayed.Label buffer 4 is transmitted instead of the configured print str

55Command(RXD)Scale output Response (TXD) DescriptionW or w(hex 57, hex77)<STX><p><xxxx.xx><SP><uu><SP><MOT>

56<CR> <p><xxx.xx><SP><uu><SP><mm><SP><SP><CR><LF><EOT>or<CR><ETX>

57Specifications and Interconnect DataSpecifications:Model: 7400 4300 7000XL 8000XLResolution:200d to 50,000dSensitivity:0.5 uV min.Load Cell Capacity

58P2 Options ConnectionsPIN # TITLE WIRE COLOR CODE1 RXD White2 TXD Red3 Remote Switch High White4 Ground Black5 Ground BlackTable 5: P2 Options Conne

59J1 Power ConnectionsPIN # TITLE WIRE COLOR CODEN Neutral Blue or WhiteG Ground Green or Green/YellowL Hot Brown or BlackTable 8: J1 Power Connectio

6Fig. 17: Digital Output Board Wiring...70Fig. 18: Internal Relay Board...

60Fig. 12: Jumpers and Connector LocationsJumper settings per modelJumper 7000XL 8000XL 4300 4300(batt) 7400JU1 OUT IN OUT IN OUTJU7 In for 4 wire and

61Fuse Replacement:The Scale's line fuse (F1) is located next to the power terminal (J1). Make sure poweris off, before replacing the fuse. Remo

624-20mA Analog Output (optional)IntroductionThe 4-20mA Analog Output Option is used to provide an analog output that isproportional to the weight on

63Fig. 14.2: Example of a Active 4-20mA circuit.Fig. 14.3: Example of a Passive 4-20mA circuit.

64Digital Output Board (optional)The Digital Output Board can be factory configured into four different versions. All fourversions do include a relay

65Fig. 15.2: Digital Output Board Installed6 Volt settings (Default): When using the 6 volt mechanical relay (RLY0033). AddJumper at JU11 between pins

66RS485 Communications (optional)The scale offers an RS485 data communications option. RS485 communications aresimilar to RS232 except that RS485 prov

67Fig. 16.1: Digital Output Board with RS485 OptionRS485 SETUPThe following section assumes that you are familiar with the operation of the parameters

68RS485 Option SpecificationMaximum Cable length 4,000 ft.Maximum number of scales per bus 32 nodesMaximum Number of Print commands thatcan be stored

69Jumper settings for RS485 lineFunction Jumper120 ohm line to lineTermination ResistorJU51K ohm pull upBias ResistorJU31K pull downBias ResistorJU4Ta

7Resetting the scale:... 107UPS Application Note ...

70Internal Relay Option (optional)The Internal Relay Option (EXOPT106) allows up to four relays to be mounted insidethe scale's enclosure. The re

71Internal Relay Setup:The internal relay option comes with an interface cable between the Digital Outputboard and the internal relay board for relay

72Step-up Relay Circuit:If the current load to be switched is greater than the maximum current limit of theinternal relay, i.e. 10 Amps for mechanical

73External Relay Box Option (optional)The External Relay Box Option (EXOPT107) consist of a +6V Power Supply and up toeight DIN rail mounted relay mod

74Fig. 21: Knock-out PlugsExternal Relay Setup:The Relay module is offer with three different types of relays, mechanical and solid state(AC or DC). T

75Module Terminal Conductor ColorRelay 11(-) A2 BrownRelay 21(-) A2 RedRelay 31(-) A2 OrangeRelay 41(-) A2 YellowRelay 51(-) A2 GreenRelay 61(-) A2 Bl

76Wired Ethernet Option (optional)The Wired Ethernet Option (EXOPT101) connects your Excel Series scale to anEthernet network. The Digital Output boar

77Doran Wired Ethernet Configuration GuideThe Doran Wired Ethernet option comes with a NEMA 4X washdown safe bulkheadmount connector on the rear of th

783. If you wish to have a Static IP address, click on Network under the Configurationheader on the left.4. To configure to a Static IP address, cli

796. Return to the Digi Device Discovery program from step 1 and click on RefreshView. Check to see if the newly configured device does appear on th

8IntroductionIntroducing the Doran Scales Excel Series, Model 7400, 4300, 7000XL, 8000XL DigitalScale Indicator. This scale uses state of the art tech

80Wireless 802.11b Ethernet Option (optional)The Wireless Ethernet Option (EXOPT102) connects your Excel Series scale to anwireless network. The Digit

81Specifications:Hardware: Bulkhead mount 2.4 GHz Dipole AntennaNetwork Interface: 802.11b Ethernet ProtocolData rates up to 11MbpsUniversal IP addres

82Doran Wireless Ethernet Configuration GuideTo connect your Doran Wireless Ethernet option to your network, the Wireless Ethernetoption will need to

836. A web browser will be launched that will allow you to reconfigure the selecteddevice as seen below.7. Click on Network under the Configuration

8410. Click on Network under the Configuration header on the left. Click on WirelessLAN settings to configure security settings.11. Select Connect to

85WARNING: Make sure to write down and save the security settings for the DoranWireless Ethernet option to be sure to be able to access the Wireless E

86Doran Wireless 802.11b Ethernet OptionFactory Configuration Data SheetPlease fill out this form to provide the customer’s wireless access point conf

87WPA – Pre-Shared KeyThe passphrase is 8 to 63 characters long.WPA – AuthenticationUser Name:Password:Doran Ethernet OptionFactory Configuration Data

88Defaulting Wired and Wireless Ethernet ModulesThe wireless and wired Ethernet modules can be reset to factory defaults by shortingthe two-pin header

894. Click on GPIO under the Configuration header on the left5. Reconfigure Pin 1 through Pin 5 to In and click apply.6. Click on Serial Port under

9Unpacking Your ScaleBefore unpacking your Doran scale, please read the instructions in this section. Yournew scale is a durable industrial product, b

907. Click on Custom and click Apply.8. Click on Basic Serial Settings at the bottom of the display window. You may have toscroll down to see this

9111. Select ‘Send Data only under any of the following conditions:’ by clicking on theselection check box.12. Then select ‘Send after the following n

92Connecting to a scale through a web pageWhile connecting to a scale through a web page, the following window may bedisplayed.Type the following to l

93USB OptionFig. 26: USB option boardUSB Windows DriversVirtual COM port (VCP) drivers cause the USB device to appear as an additional COMport availab

944. Select Search for the best driver in these locations and enter the path to thedriver directory on the installation CD. This should be D:\ USB Dr

955. If a dialog appears indicating that the driver has not passed Windows Logo testing,click on Continue Anyway. A dialog will then appear showing

96c) Right-click on your network connection (usually “Local Area Connection”)d) Click on EnableRemoval For Windows XP:Uninstalling drivers should be

975. The following window will be displayed. Verify all scales are disconnected from thecomputer and click on Continue.6. The drivers will be remov

98Installation For Windows 2000:1. If earlier versions of the driver are already installed on this computer, they will needto be removed. Refer to t

993. Select “Search for a suitable driver for my device (recommended)” and then clickNext >.4. Check the box next to “Specify a location” and unc